[Back]Home > News > Industry News

How important is steel pipe anti-corrosion treatment
Date:2025-09-16      View(s):51      Tag:anti-corrosion steel pipe, steel pipe heat treatment, steel pipe machining
In industrial production and urban construction, steel pipes are considered "all-rounders"—underground oil and gas pipelines rely on them to transport energy, building water supply pipes rely on them to ensure people's livelihoods, and chemical production equipment relies on them to carry media. But did you know? Steel pipes exposed to moist soil and acidic and alkaline environments for long periods of time are being quietly targeted by the invisible killer, "corrosion." Proper steel pipe anti-corrosion treatment is never a "superfluous measure" but a critical operation directly related to project safety, cost control, and operational efficiency. After reading these core functions, you'll understand their importance.

First, anti-corrosion treatment extends the lifespan of steel pipes. Steel pipes are primarily composed of iron. Once exposed to oxygen and moisture, they rust and corrode like an oxidized apple. Ordinary untreated steel pipes may become thinner and perforated due to corrosion within 3-5 years, leading to premature retirement. However, steel pipes that have undergone professional anti-corrosion treatment (such as 3PE coating or epoxy resin anti-corrosion treatment) can directly extend their lifespan to 20-50 years. Steel pipes buried underground and submerged in water are particularly difficult to maintain. Anti-corrosion treatment provides them with a "lifetime insurance policy," preventing project delays and additional costs associated with frequent replacement.

Second, anti-corrosion is the first "firewall."
Corrosion not only damages steel pipes but can also lead to fatal safety accidents:
- If oil and gas pipelines are perforated due to corrosion, flammable and explosive media can leak, potentially contaminating soil and water sources at best, or causing fires and explosions at worst.
- If steel pipes transporting acids and alkalis in the chemical industry corrode and leak, the spread of toxic substances poses a direct threat to the health of workers.
- Corrosion in supporting steel pipes in buildings reduces their load-bearing capacity and may even cause structural collapse.
Proper anti-corrosion treatment closes these safety loopholes at the source, safeguarding the "safety line" of production and daily life.

Third, corrosion protection improves steel pipe transportation efficiency.
Once the inner wall of a steel pipe corrodes, its surface becomes pitted and uneven, like small bumps growing in a smooth water pipe. This significantly increases frictional resistance when transporting fluids (water, oil, gas), slowing the flow rate and overloading equipment like water and oil pumps, leading to increased energy consumption. Furthermore, impurities such as rust produced by corrosion can enter the transported medium. Impurities in food processing pipes can contaminate food, while corrosion in pharmaceutical pipes can affect the purity of pharmaceuticals. Proper corrosion protection ensures a consistently smooth inner wall, ensuring both efficient transportation and cleanliness.

Fourth, early corrosion protection is crucial for cost control.
Many people believe that corrosion protection is an additional expense, but in fact, the opposite is true—it is the most cost-effective upfront investment.
Untreated steel pipes require multiple inspections and repairs annually, and in severe cases, premature replacement is necessary. The cost of a single repair can reach tens of thousands of yuan.
However, effective early corrosion protection (such as painting and cathodic protection) can significantly reduce maintenance frequency. For example, after proper corrosion protection, buried water supply steel pipes require virtually no major repairs for 10 years, saving over 70% in long-term maintenance costs.
For businesses and municipal projects, this "upfront investment" actually translates into significant savings in the future.
How should you choose among the common corrosion protection methods for steel pipes?
Different usage environments require different corrosion protection methods. Here are some common options for reference:
- Basic corrosion protection: Anti-rust paint or oil coating is suitable for steel pipes in short-term storage or dry environments, offering low cost and ease of use.
- Professional coating: 3PE/2PE polyethylene coating and epoxy resin coating offer strong corrosion resistance and are suitable for steel pipes in harsh environments such as buried and underwater.
- Lining protection: Cement mortar lining, commonly used for water supply steel pipes, prevents internal corrosion and reduces scale.
- Cathodic protection: Electrochemically slows corrosion. Often used in conjunction with coatings, it is suitable for long-distance oil and gas pipelines.

Ultimately, steel pipe corrosion protection isn't just a trivial matter; it's a crucial element in project stability, safety, and cost. Whether in factory production or urban construction, prioritizing steel pipe corrosion protection ensures its true durability and reliability, safeguarding the long-term operation of various projects.
Products Category